bambuddy/backend/app/services/printer_manager.py

import asyncio
import logging
import re
import traceback
from collections.abc import Callable

from sqlalchemy import select
from sqlalchemy.ext.asyncio import AsyncSession

from backend.app.models.printer import Printer
from backend.app.services.bambu_mqtt import BambuMQTTClient, MQTTLogEntry, PrinterState, get_stage_name

logger = logging.getLogger(__name__)

# Models that have a real chamber temperature sensor
# Based on Home Assistant Bambu Lab integration
# P1P/P1S and A1/A1Mini do NOT have chamber temp sensors
# Includes both display names and internal codes from MQTT/SSDP
CHAMBER_TEMP_SUPPORTED_MODELS = frozenset(
    [
        # Display names
        "X1",
        "X1C",
        "X1E",  # X1 series
        "X2D",  # X2 series
        "P2S",  # P2 series
        "H2C",
        "H2D",
        "H2DPRO",
        "H2S",  # H2 series
        # Internal codes (from MQTT/SSDP)
        "BL-P001",  # X1/X1C
        "C13",  # X1E
        "N6",  # X2D
        "O1D",  # H2D
        "O1C",  # H2C
        "O1C2",  # H2C (dual nozzle variant)
        "O1S",  # H2S
        "O1E",  # H2D Pro
        "O2D",  # H2D Pro (alternate code)
        "N7",  # P2S
    ]
)

# Models that may incorrectly report stg_cur=0 when idle (firmware bug)
# Based on Home Assistant Bambu Lab integration observations
# See: https://github.com/greghesp/ha-bambulab/blob/main/custom_components/bambu_lab/pybambu/models.py
A1_MODELS = frozenset(
    [
        # Display names
        "A1",
        "A1 MINI",
        "A1-MINI",
        "A1MINI",
        # Internal codes (from MQTT/SSDP)
        "N1",  # A1 Mini
        "N2S",  # A1
    ]
)

# Models affected by the stg_cur=0 idle bug (firmware reports stg_cur=0 when idle,
# which maps to "Printing" in STAGE_NAMES and overrides the correct IDLE state)
STG_CUR_IDLE_BUG_MODELS = A1_MODELS | frozenset(
    [
        # Display names
        "P1P",
        "P1S",
        # Internal codes (from MQTT/SSDP)
        "C11",  # P1P
        "C12",  # P1S
    ]
)


def supports_chamber_temp(model: str | None) -> bool:
    """Check if a printer model has a real chamber temperature sensor.

    P1P, P1S, A1, and A1Mini do NOT have chamber temp sensors.
    The 'chamber_temper' value they report is meaningless.
    """
    if not model:
        return False
    # Normalize model name (uppercase, strip whitespace)
    model_upper = model.strip().upper()
    return model_upper in CHAMBER_TEMP_SUPPORTED_MODELS


def has_stg_cur_idle_bug(model: str | None) -> bool:
    """Check if a printer model may incorrectly report stg_cur=0 when idle.

    Some firmware versions report stg_cur=0 (which maps to "Printing")
    even when the printer is idle. Originally observed on A1/A1 Mini via the
    Home Assistant Bambu Lab integration, also confirmed on P1S.
    """
    if not model:
        return False
    model_upper = model.strip().upper()
    return model_upper in STG_CUR_IDLE_BUG_MODELS


def is_bed_slinger(model: str | None) -> bool:
    """Whether the printer's Z axis controls the *toolhead*, not the bed.

    Bambu's A1 family (A1, A1 Mini; internal codes N1 / N2S) are open-frame
    bed-slingers: the bed moves on Y, the toolhead moves on X+Z. On every
    other current model (X1, P1, H2, H2C, H2D, H2S, P2S, ...) the bed moves
    on Z and the toolhead is fixed in Z.

    G-code direction is opposite on these two families. `G1 Z-10` reduces
    the nozzle-bed gap on both, but on bed-on-Z machines it does so by
    moving the BED up, while on bed-slingers it does so by moving the
    TOOLHEAD down — which is what crashed the nozzle in #1334.
    """
    if not model:
        return False
    return model.strip().upper() in A1_MODELS


# Minimum firmware versions for AMS drying support (confirmed via capture testing)
# Keys are exact model names (upper-cased). Do NOT use substring matching — it would
# incorrectly gate X1E (matched by "X1") and H2D Pro (matched by "H2D").
_DRYING_MIN_FIRMWARE: dict[str, str] = {
    "H2D": "01.02.30.00",
    "H2S": "01.02.00.00",
    "X1": "01.09.00.00",
    "X1C": "01.09.00.00",
    "P1P": "01.08.00.00",
    "P1S": "01.08.00.00",
    "P2S": "01.02.00.00",
    "N7": "01.02.00.00",  # P2S internal model code
}
# Models that definitely don't support AMS drying (no AMS 2 Pro / AMS-HT compatibility)
_DRYING_UNSUPPORTED_MODELS = frozenset({"A1", "A1MINI", "A1-MINI", "A1 MINI", "H2C", "O1C", "O1C2", "O1S", "N1", "N2S"})


def supports_drying(model: str | None, firmware: str | None) -> bool:
    """Check if a printer model supports AMS drying commands.

    Known models with confirmed min firmware get version-gated.
    Known unsupported models are blocked.
    All other models (H2D Pro, X1E, future models) are allowed —
    the command fails gracefully with result: "fail" if unsupported.
    """
    if not model:
        return False
    model_upper = model.strip().upper()
    if model_upper in _DRYING_UNSUPPORTED_MODELS:
        return False
    if model_upper in _DRYING_MIN_FIRMWARE:
        return bool(firmware and firmware >= _DRYING_MIN_FIRMWARE[model_upper])
    # For all other models: allow
    return True


class PrinterInfo:
    """Basic printer info for callbacks."""

    def __init__(self, name: str, serial_number: str):
        self.name = name
        self.serial_number = serial_number


class PrinterManager:
    """Manager for multiple printer connections."""

    def __init__(self):
        self._clients: dict[int, BambuMQTTClient] = {}
        self._models: dict[int, str | None] = {}  # Cache printer models for feature detection
        self._printer_info: dict[int, PrinterInfo] = {}  # Cache printer name/serial for callbacks
        self._on_print_start: Callable[[int, dict], None] | None = None
        self._on_print_complete: Callable[[int, dict], None] | None = None
        self._on_status_change: Callable[[int, PrinterState], None] | None = None
        self._on_ams_change: Callable[[int, list], None] | None = None
        self._on_layer_change: Callable[[int, int], None] | None = None
        self._on_bed_temp_update: Callable[[int, float], None] | None = None
        self._loop: asyncio.AbstractEventLoop | None = None
        # Track who started the current print (Issue #206)
        self._current_print_user: dict[int, dict] = {}  # {printer_id: {"user_id": int, "username": str}}
        # Track printers awaiting plate-clear acknowledgment after a finished/failed print.
        # Persisted to DB (printers.awaiting_plate_clear) so the gate survives restarts/power
        # cycles — see issue #961. Loaded into this set at startup via load_awaiting_plate_clear_from_db().
        self._awaiting_plate_clear: set[int] = set()

    def get_printer(self, printer_id: int) -> PrinterInfo | None:
        """Get printer info by ID."""
        return self._printer_info.get(printer_id)

    def set_current_print_user(self, printer_id: int, user_id: int, username: str):
        """Track who started the current print (Issue #206)."""
        self._current_print_user[printer_id] = {"user_id": user_id, "username": username}

    def get_current_print_user(self, printer_id: int) -> dict | None:
        """Get the user who started the current print (Issue #206)."""
        return self._current_print_user.get(printer_id)

    def clear_current_print_user(self, printer_id: int):
        """Clear the current print user when print completes (Issue #206)."""
        self._current_print_user.pop(printer_id, None)

    def is_awaiting_plate_clear(self, printer_id: int) -> bool:
        """Return True when the printer finished/failed a print and is waiting for the
        user to acknowledge the plate is cleared before the queue may dispatch the next job.
        """
        return printer_id in self._awaiting_plate_clear

    def set_awaiting_plate_clear(self, printer_id: int, awaiting: bool):
        """Set/clear the awaiting-plate-clear gate and persist it to DB.

        Persisted so the gate survives Bambuddy/printer restarts (#961): after Auto Off
        cycles the printer, the printer boots into IDLE with no memory of the previous
        finish, and without persistence the queue would bypass the confirmation prompt.

        Also broadcasts an updated ``printer_status`` over the WebSocket (#1128).
        ``awaiting_plate_clear`` is a Bambuddy-side flag — toggling it does not
        produce an MQTT push from the printer, so without an explicit broadcast
        any UI subscriber that's NOT the originating tab would stay stale until
        the next coincidental status refresh. The plate-clear button on the
        printer card disappeared "immediately" only because of an optimistic
        React Query cache update on the click path; clearing the flag through
        any other route (an admin script, a second tab, an automation that
        hits ``POST /printers/{id}/clear-plate`` directly) silently broke the
        UI without it. Centralised here so every current AND future caller is
        covered without each one having to remember to broadcast.
        """
        if awaiting:
            self._awaiting_plate_clear.add(printer_id)
        else:
            self._awaiting_plate_clear.discard(printer_id)
        # Only create the coroutine when there is a loop to run it on — otherwise Python
        # emits "coroutine was never awaited" warnings (e.g. in sync unit tests).
        if self._loop and self._loop.is_running():
            self._schedule_async(self._persist_awaiting_plate_clear(printer_id, awaiting))
            self._schedule_async(self._broadcast_status_change(printer_id))

    async def _broadcast_status_change(self, printer_id: int) -> None:
        """Emit a ``printer_status`` WebSocket update for this printer (#1128).

        Used for state changes that don't come from MQTT — currently just the
        ``awaiting_plate_clear`` flag, but any future Bambuddy-side flag added
        to ``printer_state_to_dict`` should plumb through here too. The
        existing MQTT-driven broadcast in ``main.on_printer_status_change``
        deduplicates on a status_key that intentionally excludes Bambuddy
        flags (so e.g. queue-state changes don't get echoed as printer
        events), which is precisely why those flags need their own emit.

        Lazy-imports ``ws_manager`` to keep ``printer_manager`` clean of
        application-layer infra at module-import time — the broadcast is the
        only thing here that needs it.
        """
        state = self.get_status(printer_id)
        if not state:
            # Printer disconnected or unknown — nothing to broadcast. The
            # next reconnect will produce a fresh status push anyway, so the
            # UI eventually catches up without us forcing a stale snapshot
            # on subscribers now.
            return
        try:
            from backend.app.core.websocket import ws_manager

            await ws_manager.send_printer_status(
                printer_id,
                printer_state_to_dict(state, printer_id, self.get_model(printer_id)),
            )
        except Exception as e:
            logger.warning(
                "Failed to broadcast printer_status after Bambuddy-side state change for printer %d: %s",
                printer_id,
                e,
            )

    async def _persist_awaiting_plate_clear(self, printer_id: int, awaiting: bool):
        from backend.app.core.database import run_with_retry

        async def _do(db):
            printer = await db.get(Printer, printer_id)
            if printer is not None:
                printer.awaiting_plate_clear = awaiting
                await db.commit()

        try:
            await run_with_retry(_do, label=f"persist awaiting_plate_clear printer={printer_id}")
        except Exception as e:
            logger.warning("Failed to persist awaiting_plate_clear for printer %d: %s", printer_id, e)

    async def load_awaiting_plate_clear_from_db(self):
        """Rehydrate the awaiting-plate-clear set from the printers table on startup."""
        from backend.app.core.database import async_session

        try:
            async with async_session() as db:
                result = await db.execute(select(Printer.id).where(Printer.awaiting_plate_clear.is_(True)))
                ids = {row[0] for row in result.all()}
                self._awaiting_plate_clear = ids
                if ids:
                    logger.info("Loaded %d printer(s) awaiting plate-clear acknowledgment: %s", len(ids), sorted(ids))
        except Exception as e:
            logger.warning("Failed to load awaiting_plate_clear from DB: %s", e)

    def set_event_loop(self, loop: asyncio.AbstractEventLoop):
        """Set the event loop for async callbacks."""
        self._loop = loop

    def set_print_start_callback(self, callback: Callable[[int, dict], None]):
        """Set callback for print start events."""
        self._on_print_start = callback

    def set_print_complete_callback(self, callback: Callable[[int, dict], None]):
        """Set callback for print completion events."""
        self._on_print_complete = callback

    def set_status_change_callback(self, callback: Callable[[int, PrinterState], None]):
        """Set callback for status change events."""
        self._on_status_change = callback

    def set_ams_change_callback(self, callback: Callable[[int, list], None]):
        """Set callback for AMS data change events."""
        self._on_ams_change = callback

    def set_layer_change_callback(self, callback: Callable[[int, int], None]):
        """Set callback for layer change events. Receives (printer_id, layer_num)."""
        self._on_layer_change = callback

    def set_bed_temp_update_callback(self, callback: Callable[[int, float], None]):
        """Set callback for bed temperature updates. Receives (printer_id, bed_temp)."""
        self._on_bed_temp_update = callback

    def _schedule_async(self, coro):
        """Schedule an async coroutine from a sync context.

        Captures exceptions from the coroutine and logs them to prevent
        silent failures in callbacks.
        """
        if self._loop and self._loop.is_running():
            future = asyncio.run_coroutine_threadsafe(coro, self._loop)

            def handle_exception(f):
                try:
                    # This will re-raise any exception from the coroutine
                    f.result()
                except Exception as e:
                    import logging

                    logging.getLogger(__name__).error(f"Exception in scheduled callback: {e}", exc_info=True)

            future.add_done_callback(handle_exception)

    async def connect_printer(self, printer: Printer) -> bool:
        """Connect to a printer."""
        if printer.id in self._clients:
            self.disconnect_printer(printer.id)

        printer_id = printer.id

        def on_state_change(state: PrinterState):
            if self._on_status_change:
                self._schedule_async(self._on_status_change(printer_id, state))

        def on_print_start(data: dict):
            if self._on_print_start:
                self._schedule_async(self._on_print_start(printer_id, data))

        def on_print_complete(data: dict):
            if self._on_print_complete:
                self._schedule_async(self._on_print_complete(printer_id, data))

        def on_ams_change(ams_data: list):
            if self._on_ams_change:
                self._schedule_async(self._on_ams_change(printer_id, ams_data))

        def on_layer_change(layer_num: int):
            if self._on_layer_change:
                self._schedule_async(self._on_layer_change(printer_id, layer_num))

        def on_bed_temp_update(bed_temp: float):
            if self._on_bed_temp_update:
                self._schedule_async(self._on_bed_temp_update(printer_id, bed_temp))

        client = BambuMQTTClient(
            ip_address=printer.ip_address,
            serial_number=printer.serial_number,
            access_code=printer.access_code,
            model=printer.model,
            on_state_change=on_state_change,
            on_print_start=on_print_start,
            on_print_complete=on_print_complete,
            on_ams_change=on_ams_change,
            on_layer_change=on_layer_change,
            on_bed_temp_update=on_bed_temp_update,
        )

        client.connect()
        self._clients[printer_id] = client
        self._models[printer_id] = printer.model  # Cache model for feature detection
        self._printer_info[printer_id] = PrinterInfo(printer.name, printer.serial_number)

        # Wait a moment for connection
        await asyncio.sleep(1)
        return client.state.connected

    def disconnect_printer(self, printer_id: int, timeout: float = 0):
        """Disconnect from a printer."""
        if printer_id in self._clients:
            self._clients[printer_id].disconnect(timeout=timeout)
            del self._clients[printer_id]
        self._models.pop(printer_id, None)  # Clean up model cache
        self._printer_info.pop(printer_id, None)  # Clean up printer info cache

    def disconnect_all(self, timeout: float = 0):
        """Disconnect from all printers."""
        for printer_id in list(self._clients.keys()):
            self.disconnect_printer(printer_id, timeout=timeout)

    def get_status(self, printer_id: int) -> PrinterState | None:
        """Get the current status of a printer (checks for stale connections)."""
        if printer_id in self._clients:
            client = self._clients[printer_id]
            # Check staleness and update connected state if needed
            client.check_staleness()
            return client.state
        return None

    def get_model(self, printer_id: int) -> str | None:
        """Get the cached model for a printer."""
        return self._models.get(printer_id)

    def get_all_statuses(self) -> dict[int, PrinterState]:
        """Get status of all connected printers (checks for stale connections)."""
        result = {}
        for printer_id, client in self._clients.items():
            # Check staleness and update connected state if needed
            client.check_staleness()
            result[printer_id] = client.state
        return result

    def is_connected(self, printer_id: int) -> bool:
        """Check if a printer is connected (checks for stale connections)."""
        if printer_id in self._clients:
            client = self._clients[printer_id]
            # Check staleness and update connected state if needed
            return client.check_staleness()
        return False

    def get_client(self, printer_id: int) -> BambuMQTTClient | None:
        """Get the MQTT client for a printer."""
        return self._clients.get(printer_id)

    def mark_printer_offline(self, printer_id: int):
        """Mark a printer as offline and trigger status callback.

        This is used when we know the printer power was cut (e.g., smart plug turned off)
        to immediately update the UI without waiting for MQTT timeout.
        """
        import logging

        logger = logging.getLogger(__name__)

        if printer_id in self._clients:
            client = self._clients[printer_id]
            if client.state.connected:
                logger.info("Marking printer %s as offline (smart plug power off)", printer_id)
                client.state.connected = False
                client.state.state = "unknown"
                # Trigger the status change callback to broadcast via WebSocket
                if self._on_status_change:
                    self._schedule_async(self._on_status_change(printer_id, client.state))

    def start_print(
        self,
        printer_id: int,
        filename: str,
        plate_id: int = 1,
        ams_mapping: list[int] | None = None,
        bed_levelling: bool = True,
        flow_cali: bool = False,
        vibration_cali: bool = True,
        layer_inspect: bool = False,
        timelapse: bool = False,
        use_ams: bool = True,
    ) -> bool:
        """Start a print on a connected printer."""
        caller = traceback.extract_stack(limit=3)[0]
        logger.info(
            "PRINT COMMAND: printer=%s, file=%s, caller=%s:%s:%s",
            printer_id,
            filename,
            caller.filename.split("/")[-1],
            caller.lineno,
            caller.name,
        )
        if printer_id in self._clients:
            return self._clients[printer_id].start_print(
                filename,
                plate_id,
                ams_mapping=ams_mapping,
                timelapse=timelapse,
                bed_levelling=bed_levelling,
                flow_cali=flow_cali,
                vibration_cali=vibration_cali,
                layer_inspect=layer_inspect,
                use_ams=use_ams,
            )
        return False

    def stop_print(self, printer_id: int) -> bool:
        """Stop the current print on a connected printer."""
        if printer_id in self._clients:
            return self._clients[printer_id].stop_print()
        return False

    async def wait_for_cooldown(
        self,
        printer_id: int,
        target_temp: float = 50.0,
        timeout: int = 600,
        check_interval: int = 10,
    ) -> bool:
        """Wait for the nozzle to cool down to a safe temperature.

        Args:
            printer_id: The printer to monitor
            target_temp: Target temperature to wait for (default 50°C)
            timeout: Maximum seconds to wait (default 600s = 10 min)
            check_interval: Seconds between temperature checks (default 10s)

        Returns:
            True if cooled down, False if timeout or not connected
        """
        import logging

        logger = logging.getLogger(__name__)

        elapsed = 0
        while elapsed < timeout:
            state = self.get_status(printer_id)
            if not state or not state.connected:
                logger.warning("Printer %s disconnected during cooldown wait", printer_id)
                return False

            # Check nozzle temperature (and nozzle_2 for dual extruders)
            nozzle_temp = state.temperatures.get("nozzle", 0)
            nozzle_2_temp = state.temperatures.get("nozzle_2", 0)
            max_temp = max(nozzle_temp, nozzle_2_temp)

            if max_temp <= target_temp:
                logger.info("Printer %s cooled down to %s°C", printer_id, max_temp)
                return True

            logger.debug("Printer %s nozzle at %s°C, waiting for %s°C...", printer_id, max_temp, target_temp)
            await asyncio.sleep(check_interval)
            elapsed += check_interval

        logger.warning("Printer %s cooldown timeout after %ss", printer_id, timeout)
        return False

    def enable_logging(self, printer_id: int, enabled: bool = True) -> bool:
        """Enable or disable MQTT logging for a printer."""
        if printer_id in self._clients:
            self._clients[printer_id].enable_logging(enabled)
            return True
        return False

    def get_logs(self, printer_id: int) -> list[MQTTLogEntry]:
        """Get MQTT logs for a printer."""
        if printer_id in self._clients:
            return self._clients[printer_id].get_logs()
        return []

    def clear_logs(self, printer_id: int) -> bool:
        """Clear MQTT logs for a printer."""
        if printer_id in self._clients:
            self._clients[printer_id].clear_logs()
            return True
        return False

    def is_logging_enabled(self, printer_id: int) -> bool:
        """Check if logging is enabled for a printer."""
        if printer_id in self._clients:
            return self._clients[printer_id].logging_enabled
        return False

    def send_drying_command(
        self,
        printer_id: int,
        ams_id: int,
        temp: int,
        duration: int,
        mode: int = 1,
        filament: str = "",
        rotate_tray: bool = False,
    ) -> bool:
        """Send AMS drying command to printer."""
        if printer_id not in self._clients:
            return False
        return self._clients[printer_id].send_drying_command(ams_id, temp, duration, mode, filament, rotate_tray)

    def request_status_update(self, printer_id: int) -> bool:
        """Request a full status update from the printer.

        This sends a 'pushall' command to get the latest data including nozzle info.
        """
        if printer_id in self._clients:
            return self._clients[printer_id].request_status_update()
        return False

    async def test_connection(
        self,
        ip_address: str,
        serial_number: str,
        access_code: str,
    ) -> dict:
        """Test connection to a printer without persisting."""
        client = BambuMQTTClient(
            ip_address=ip_address,
            serial_number=serial_number,
            access_code=access_code,
        )

        try:
            client.connect()
            await asyncio.sleep(2)

            result = {
                "success": client.state.connected,
                "state": client.state.state if client.state.connected else None,
                "model": client.state.raw_data.get("device_model"),
            }
        finally:
            client.disconnect()

        return result


def get_derived_status_name(state: PrinterState, model: str | None = None) -> str | None:
    """
    Compute a human-readable status name based on printer state.

    Uses stg_cur when available, otherwise derives status from temperature data
    when the printer is heating before a print starts.

    Args:
        state: The printer state to analyze
        model: Optional printer model for model-specific workarounds
    """
    # Firmware bug: some models (A1, P1P, P1S) report stg_cur=0 when not printing.
    # stg_cur=0 maps to "Printing" in STAGE_NAMES, which incorrectly overrides the
    # real state (IDLE, FINISH, FAILED, etc.). Only trust stg_cur when the printer
    # is actually in an active print state (RUNNING or PAUSE).
    if state.state not in ("RUNNING", "PAUSE") and state.stg_cur == 0 and has_stg_cur_idle_bug(model):
        return None

    # If we have a valid calibration stage, use it
    # X1 models use -1 for idle, A1/P1 models use 255 for idle
    # Valid stage numbers are 0-254
    if 0 <= state.stg_cur < 255:
        return get_stage_name(state.stg_cur)

    # If not in RUNNING state, no derived status needed
    if state.state != "RUNNING":
        return None

    # Check if we're in an early phase where temperatures are heating
    temps = state.temperatures or {}
    progress = state.progress or 0

    # Only derive heating status when progress is very low (< 2%)
    # This indicates we're in the preparation phase, not actually printing
    if progress >= 2:
        return None

    # Check bed temperature - if target is set and current is significantly below
    bed_temp = temps.get("bed", 0)
    bed_target = temps.get("bed_target", 0)

    # Check nozzle temperature
    nozzle_temp = temps.get("nozzle", 0)
    nozzle_target = temps.get("nozzle_target", 0)

    # Temperature thresholds: consider "heating" if more than 10°C below target
    TEMP_THRESHOLD = 10

    # Determine what's heating (prioritize bed since it takes longer)
    if bed_target > 30 and (bed_target - bed_temp) > TEMP_THRESHOLD:
        return "Heating heatbed"
    elif nozzle_target > 30 and (nozzle_target - nozzle_temp) > TEMP_THRESHOLD:
        return "Heating nozzle"

    # If targets are set but we're close to them, we might be in final prep
    if bed_target > 30 or nozzle_target > 30:
        if progress == 0 and state.layer_num == 0:
            return "Preparing"

    return None


_PLATE_ID_RE = re.compile(r"plate_(\d+)\.gcode")


def parse_plate_id(gcode_file: str | None) -> int | None:
    """Extract the 1-indexed plate number from a Bambu gcode_file path.

    Returns None when the path is missing or has no `plate_N.gcode` segment.
    Shared by the REST status route and the WebSocket push path so both agree
    on the value sent to the frontend (#881 follow-up).
    """
    if not gcode_file:
        return None
    match = _PLATE_ID_RE.search(gcode_file)
    return int(match.group(1)) if match else None


def resolve_plate_id(state) -> int | None:
    """Resolve the active plate number from a PrinterState.

    Some firmware versions (e.g. P1S 01.10.00.00, #1166) put only the .3mf
    filename in print.gcode_file, so parse_plate_id() returns None and the
    printer card falls back to plate 1 — wrong thumbnail. When Bambuddy
    dispatched the print itself we already know the right plate, so we prefer
    that over the gcode_file echo. The subtask check prevents stale values
    from a previous Bambuddy-dispatched print bleeding into a Studio-direct
    print on the same printer.
    """
    dispatched_plate = getattr(state, "dispatched_plate_id", None)
    dispatched_subtask = getattr(state, "dispatched_subtask", None)
    if (
        dispatched_plate is not None
        and dispatched_subtask is not None
        and state.subtask_name
        and dispatched_subtask == state.subtask_name
    ):
        return dispatched_plate
    return parse_plate_id(state.gcode_file)


def printer_state_to_dict(state: PrinterState, printer_id: int | None = None, model: str | None = None) -> dict:
    """Convert PrinterState to a JSON-serializable dict.

    Args:
        state: The printer state to convert
        printer_id: Optional printer ID for generating cover URLs
        model: Optional printer model for filtering unsupported features
    """
    # Parse AMS data from raw_data
    ams_units = []
    vt_tray = []
    raw_data = state.raw_data or {}

    # Build K-profile lookup map: cali_idx -> k_value
    kprofile_map: dict[int, float] = {}
    for kp in state.kprofiles or []:
        if kp.slot_id is not None and kp.k_value:
            try:
                kprofile_map[kp.slot_id] = float(kp.k_value)
            except (ValueError, TypeError):
                pass  # Skip K-profile entries with unparseable values

    if "ams" in raw_data and isinstance(raw_data["ams"], list):
        for ams_data in raw_data["ams"]:
            trays = []
            for tray in ams_data.get("tray", []):
                tag_uid = tray.get("tag_uid")
                if tag_uid in ("", "0000000000000000"):
                    tag_uid = None
                tray_uuid = tray.get("tray_uuid")
                if tray_uuid in ("", "00000000000000000000000000000000"):
                    tray_uuid = None

                # Get K value: first try tray's k field, then lookup from K-profiles
                k_value = tray.get("k")
                cali_idx = tray.get("cali_idx")
                if k_value is None and cali_idx is not None and cali_idx in kprofile_map:
                    k_value = kprofile_map[cali_idx]

                # P1S / A1 Mini physically-empty-slot signal (#1322 follow-up by
                # @RosdasHH): for a truly empty slot the firmware sends only
                # {"id": N} — no state, no tray_type, no anything else. Treat
                # that as the firmware's "no spool" indicator (state=9) so the
                # assign-spool path in inventory.py can short-circuit a MQTT
                # publish the firmware would silently drop anyway. The
                # post-"Reset Slot" A1 Mini BMCU case sends a populated payload
                # (state=3, tray_type="") — different shape, doesn't match this
                # guard, still attempts the MQTT push per the #1322 fix.
                state_val = tray.get("state")
                if state_val is None and len(tray) == 1 and "id" in tray:
                    state_val = 9

                trays.append(
                    {
                        "id": int(tray.get("id", 0)),
                        "tray_color": tray.get("tray_color"),
                        "tray_type": tray.get("tray_type"),
                        "tray_sub_brands": tray.get("tray_sub_brands"),
                        "tray_id_name": tray.get("tray_id_name"),
                        "tray_info_idx": tray.get("tray_info_idx"),
                        "remain": tray.get("remain", 0),
                        "k": k_value,
                        "cali_idx": cali_idx,
                        "tag_uid": tag_uid,
                        "tray_uuid": tray_uuid,
                        "nozzle_temp_min": tray.get("nozzle_temp_min"),
                        "nozzle_temp_max": tray.get("nozzle_temp_max"),
                        "drying_temp": tray.get("drying_temp"),
                        "drying_time": tray.get("drying_time"),
                        "state": state_val,
                    }
                )
            # Prefer humidity_raw (actual percentage) over humidity (index 1-5)
            humidity_raw = ams_data.get("humidity_raw")
            humidity_idx = ams_data.get("humidity")
            humidity_value = None

            if humidity_raw is not None:
                try:
                    humidity_value = int(humidity_raw)
                except (ValueError, TypeError):
                    pass  # Skip unparseable humidity; will try index fallback
            # Fall back to index if no raw value (index is 1-5, not percentage)
            if humidity_value is None and humidity_idx is not None:
                try:
                    humidity_value = int(humidity_idx)
                except (ValueError, TypeError):
                    pass  # Skip unparseable humidity index; humidity remains None

            # AMS-HT has 1 tray, regular AMS has 4 trays
            is_ams_ht = len(trays) == 1

            ams_units.append(
                {
                    "id": int(ams_data.get("id", 0)),
                    "humidity": humidity_value,
                    "temp": ams_data.get("temp"),
                    "is_ams_ht": is_ams_ht,
                    "tray": trays,
                    # Serial number: Bambu MQTT uses "sn" key on AMS unit objects
                    "serial_number": str(ams_data.get("sn") or ams_data.get("serial_number") or ""),
                    # Firmware version: populated by _handle_version_info from get_version
                    "sw_ver": str(ams_data.get("sw_ver") or ""),
                    # Drying: dry_time > 0 means drying is active (minutes remaining)
                    "dry_time": int(ams_data.get("dry_time") or 0),
                    # Drying status from info hex bits (0=Off, 1=Checking, 2=Drying, 3=Cooling, etc.)
                    "dry_status": int(ams_data.get("dry_status") or 0),
                    "dry_sub_status": int(ams_data.get("dry_sub_status") or 0),
                    # Cannot-dry reasons from firmware (e.g. 1=InsufficientPower, 8=NeedPluginPower)
                    "dry_sf_reason": list(ams_data.get("dry_sf_reason") or []),
                    # Module type: "ams", "n3f", "n3s" (from get_version)
                    "module_type": str(ams_data.get("module_type") or ""),
                }
            )

    # Parse virtual tray (external spool) — now a list
    if "vt_tray" in raw_data:
        vt_tray_raw = raw_data["vt_tray"]
        # Defensive: MQTT sends vt_tray as a dict; normalize to list
        if isinstance(vt_tray_raw, dict):
            vt_tray_raw = [vt_tray_raw]
        elif not isinstance(vt_tray_raw, list):
            vt_tray_raw = []
        for vt_data in vt_tray_raw:
            vt_tag_uid = vt_data.get("tag_uid")
            if vt_tag_uid in ("", "0000000000000000"):
                vt_tag_uid = None
            vt_tray_uuid = vt_data.get("tray_uuid")
            if vt_tray_uuid in ("", "00000000000000000000000000000000"):
                vt_tray_uuid = None

            # Get K value for vt_tray
            vt_k_value = vt_data.get("k")
            vt_cali_idx = vt_data.get("cali_idx")
            if vt_k_value is None and vt_cali_idx is not None and vt_cali_idx in kprofile_map:
                vt_k_value = kprofile_map[vt_cali_idx]

            tray_id = int(vt_data.get("id", 254))
            vt_tray.append(
                {
                    "id": tray_id,
                    "tray_color": vt_data.get("tray_color"),
                    "tray_type": vt_data.get("tray_type"),
                    "tray_sub_brands": vt_data.get("tray_sub_brands"),
                    "tray_id_name": vt_data.get("tray_id_name"),
                    "tray_info_idx": vt_data.get("tray_info_idx"),
                    "remain": vt_data.get("remain", 0),
                    "k": vt_k_value,
                    "cali_idx": vt_cali_idx,
                    "tag_uid": vt_tag_uid,
                    "tray_uuid": vt_tray_uuid,
                    "nozzle_temp_min": vt_data.get("nozzle_temp_min"),
                    "nozzle_temp_max": vt_data.get("nozzle_temp_max"),
                }
            )

    # Get ams_extruder_map from raw_data (populated by MQTT handler from AMS info field)
    ams_extruder_map = raw_data.get("ams_extruder_map", {})

    # Filter out chamber temp for models that don't have a real sensor
    # P1P, P1S, A1, A1Mini report meaningless chamber_temper values
    temperatures = state.temperatures
    if not supports_chamber_temp(model):
        temperatures = {
            k: v for k, v in temperatures.items() if k not in ("chamber", "chamber_target", "chamber_heating")
        }

    result = {
        "connected": state.connected,
        "state": state.state,
        "current_print": state.current_print,
        "subtask_name": state.subtask_name,
        "gcode_file": state.gcode_file,
        "progress": state.progress,
        "remaining_time": state.remaining_time,
        "layer_num": state.layer_num,
        "total_layers": state.total_layers,
        "temperatures": temperatures,
        "hms_errors": [
            {"code": e.code, "attr": e.attr, "module": e.module, "severity": e.severity}
            for e in (state.hms_errors or [])
        ],
        # AMS data for filament colors
        "ams": ams_units if ams_units else None,
        "vt_tray": vt_tray,
        # AMS status for filament change tracking
        "ams_status_main": state.ams_status_main,
        "ams_status_sub": state.ams_status_sub,
        "tray_now": state.tray_now,
        # Per-AMS extruder map: {ams_id: extruder_id} where 0=right, 1=left
        "ams_extruder_map": ams_extruder_map,
        # WiFi signal strength
        "wifi_signal": state.wifi_signal,
        "wired_network": state.wired_network,
        "door_open": state.door_open,
        # Calibration stage tracking
        "stg_cur": state.stg_cur,
        "stg_cur_name": get_derived_status_name(state, model),
        # Printable objects count for skip objects feature
        "printable_objects_count": len(state.printable_objects),
        # Fan speeds (0-100 percentage, None if not available)
        "cooling_fan_speed": state.cooling_fan_speed,
        "big_fan1_speed": state.big_fan1_speed,
        "big_fan2_speed": state.big_fan2_speed,
        "heatbreak_fan_speed": state.heatbreak_fan_speed,
        # Chamber light state
        "chamber_light": state.chamber_light,
        # Active extruder for dual-nozzle printers (0=right, 1=left)
        "active_extruder": state.active_extruder,
        # Print speed mode (1=silent, 2=standard, 3=sport, 4=ludicrous)
        "speed_level": state.speed_level,
        # H2C nozzle rack (tool-changer dock positions)
        # Map raw MQTT field names (type/diameter) to schema names (nozzle_type/nozzle_diameter)
        "nozzle_rack": [
            {
                "id": n.get("id", 0),
                "nozzle_type": n.get("type", ""),
                "nozzle_diameter": n.get("diameter", ""),
                "wear": n.get("wear"),
                "stat": n.get("stat"),
                "max_temp": n.get("max_temp", 0),
                "serial_number": n.get("serial_number", ""),
                "filament_color": n.get("filament_color", ""),
                "filament_id": n.get("filament_id", ""),
            }
            for n in (state.nozzle_rack or [])
        ],
        # AMS drying support
        "supports_drying": supports_drying(model, state.firmware_version),
        # 1-indexed plate number parsed from gcode_file (e.g. /Metadata/plate_2.gcode).
        # Pushed via WebSocket so the printer card picks up plate transitions within
        # a multi-plate 3MF without waiting for the 30 s REST poll (#881 follow-up).
        # current_archive_id is intentionally REST-only — it's stable for the life
        # of a print and needs a DB lookup the WebSocket path shouldn't pay for.
        "current_plate_id": resolve_plate_id(state),
        # Plate-clear gate (#939). Lives on the PrinterManager rather than PrinterState,
        # so surface it here — without this, WebSocket merges drop the flag and the
        # "Clear Plate" button only appears when the 30 s REST fallback poll runs.
        "awaiting_plate_clear": printer_manager.is_awaiting_plate_clear(printer_id) if printer_id else False,
    }
    # Add cover URL if there's an active print and printer_id is provided
    # Include PAUSE state so skip objects modal can show cover
    if printer_id and state.state in ("RUNNING", "PAUSE") and state.gcode_file:
        result["cover_url"] = f"/api/v1/printers/{printer_id}/cover"
    else:
        result["cover_url"] = None
    # Surface the display name + model so WS consumers (gcode viewer printer
    # selector) can render proper labels on the initial snapshot without racing
    # a separate /api/v1/printers fetch (#963 follow-up). PrinterInfo only
    # carries name/serial_number; the model comes through via the `model` arg.
    if printer_id:
        _printer_info = printer_manager.get_printer(printer_id)
        if _printer_info is not None:
            result["name"] = _printer_info.name
    if model:
        result["model"] = model
    return result


# Global printer manager instance
printer_manager = PrinterManager()


async def init_printer_connections(db: AsyncSession):
    """Initialize connections to all active printers."""
    result = await db.execute(select(Printer).where(Printer.is_active.is_(True)))
    printers = result.scalars().all()

    for printer in printers:
        await printer_manager.connect_printer(printer)